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Industrial Chemical

Monitor the health and performance of your machines in the chemical industry

In the chemical industry, the continuity of production, access constraints in hazardous environments, and strict environmental safety requirements make the monitoring of electrical machines more complex.

Operational constraints

Secure and optimize your operations

The slightest unexpected failure leads to colossal financial losses: loss of production batches, disruption of chemical reactions, and the risk of toxic waste. Ensuring zero unplanned downtime is vital.

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Process security

The interruption of an ongoing chemical reaction or the interruption of a continuous process results in the loss and disposal of the batch as well as the cleaning of the equipment.

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ATEX and corrosive environments

Your equipment is immersed in toxic or acidic atmospheres. Installing physical sensors there is complex; intervening manually is dangerous.

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Security

Your machines operate with flammable and pressurized fluids; anticipating deviations helps to avoid incidents that are dangerous to personnel and the environment.

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Optimization of energy costs

The synthesis, separation and ventilation processes consume enormous amounts of electricity. Optimizing the consumption of your motors is vital.

RED in the chemical industry

Surveillance designed to meet your specific site constraints

RED deploys the measure in the electrical cabinet and monitors the entire machine from a single point, to facilitate the monitoring of scattered, exposed or heavily loaded equipment.

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Severe off-field sensor

The RED is installed in the electrical cabinet, away from the production area and protected from dust, shocks, and other hazards.

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Only one sensor per machine

A single measurement point to monitor the engine and the load it drives, minimizing instrumentation for an extended fleet.

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Mechanical, electrical and energy vision

RED combines these 3 types of data to provide a more comprehensive and reliable reading of the health and performance of the equipment.

AT EVERY STEP OF THE PROCESS

What equipment can you monitor with RED?

Extraction, grinding, transport, ventilation, drying or kneading: RED covers the rotating equipment essential for the continuity of your operations.

They feed your chemical reactions under pressure, liquefy the gases or distribute the control air for your valves. Far from the risk zones, we detect:

Mechanical balancers

Problems with anchoring

Discharges from hydraulic loading or operation

Degradation or wear of the lobes

Wear of the couplings

Electrical defects and abnormal changes in consumption

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Use case

Some concrete cases...

How to detect belt wear

This use case illustrates how the analysis of electrical signals via the RED system has enabled...

Defect in the ground wire and risk of electric shock

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Blockage of a fan

In industry, some defects do not always lead to an immediate failure. They gradually reduce the...

Anticipate failures and secure your production

Continued monitoring to prevent critical outages and optimize energy performance.

Plan your demo!

Book a 30-minute demo with our experts and see how INSENS detects the anomalies in your machines before they impact your production.

We will reply to you within 24 hours.

Download the pdf of the use case

Download the RED installation guide

Discover how to install the RED sensor quickly and without interrupting production.