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Industrial steel and metallurgical

Monitor the health and performance of your rotating machinery in the steel and metallurgical industry

In the steel industry, the continuity of production under extreme loads, access constraints related to hazardous environments (intense heat, dust) and significant energy costs make the monitoring of electric motors vital.

Operational constraints

Secure and optimize your operations

The slightest unexpected failure leads to colossal financial losses: the loss of entire production lines, the solidification of molten metal in the facilities, and massive delivery delays. Ensuring zero unplanned downtime is vital.

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Securing production

The slightest failure in a slitter or oven leads to colossal financial losses and a major security risk. Ensuring the availability of heavy equipment is essential.

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Extreme and dangerous environments

Your machines operate in harsh conditions (heat, abrasive dust, projections). Installing physical sensors is complex; intervening manually is dangerous.

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Anticipation of heavy cases

Extreme shocks and loads quickly wear out the machinery. Detecting anomalies early allows for intervention only during scheduled maintenance stops.

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Optimization of energy costs

Steelmaking is an industry that consumes an enormous amount of energy. Monitoring the health of your engines allows you to optimize their performance and reduce your electricity bill.

RED in the steel industry

Surveillance designed to meet your specific site constraints

RED deploys the measure in the electrical cabinet and monitors the entire machine from a single point, to facilitate the monitoring of scattered, exposed or heavily loaded equipment.

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Severe off-field sensor

The RED is installed in the electrical cabinet, away from the production area and protected from dust, shocks, and other hazards.

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Only one sensor per machine

A single measurement point to monitor the engine and the load it is carrying, minimizing instrumentation for an extended fleet.

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Mechanical, electrical and energy vision

RED combines these 3 types of data to provide a more comprehensive and reliable reading of the health and performance of the equipment.

AT EVERY STEP OF THE PROCESS

What equipment can you monitor with RED?

Extraction, grinding, transport, ventilation, drying or kneading: RED covers the rotating equipment essential for the continuity of your operations.

Essential to the operation of the plant, they provide the air and other compressed industrial gases necessary to operate your units. Thanks to the electrical analysis of your motors’ signals, we detect:

Mechanical balancers

Problems with anchoring

Discharges from hydraulic loading or operation

Degradation or wear of the lobes

Wear of the couplings

Electrical defects and abnormal changes in consumption

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Use case

Some concrete cases...

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40,000 € in energy savings

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A simple misalignment can cost €30,000

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Anticipate failures and secure your production

Continued monitoring to prevent critical outages and optimize energy performance.

Plan your demo!

Book a 30-minute demo with our experts and see how INSENS detects the anomalies in your machines before they impact your production.

We will reply to you within 24 hours.

Download the pdf of the use case

Download the RED installation guide

Discover how to install the RED sensor quickly and without interrupting production.